About Us


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Panel Systems has four decades of experience in manufacturing and fabricating a wide range of sheet and insulation materials to suit customer requirements.

Operating from three manufacturing bases in Sheffield, the company has three specific areas of expertise:

Our Architectural and Composite Panel division manufactures structural panels using 2-part polyurethane adhesives. The range of standard panels includes:-

  • Styroliner, Styrofloor, Styroclad and Soffitliner
  • Styroglaze, Aluglaze and Insuglaze
  • Alupanel and Styroloft
  • Revostage

 We also have a comprehensive bespoke capability to manufacture panels with different cores, including foam plastics, polypropylene and aluminium honeycomb or more traditional cores such as plywood.

We work with a wide range of panel skins, including aluminium, steel, GRP (Glass Reinforced Plastic), high pressure laminates (Formica), fibrous cement and many others.

Our Foam Fabrication and Distribution division specialises in the hot-wire cutting of Styrofoam extruded polystyrene. Styrofoam is used as a lightweight and insulating core in Caravans, refrigerated Truck Panels, PVC-u doors and packaging. Craftfoam is widely used by the hobby & craft market. The Dow products Floormate, Roofmate, Perimate and Thermhex a polypropylene honeycomb are all stocked and distributed from this division.

Our Routing and Cutting Services division operates three large scale CNC Routers, including a 5 axis machine. We have the capabilities to machine panels up to 5 metres by 1.5 metres. Our extensive facilities also include a beam saw and Double end Tennon. The range of materials we can process includes:-

  • Compact Grade Laminate including Abet, Arpa and Formica.
  • External Cladding sheets including Eternit, Formica Vivix, Rockpanel and Trespa.
  • Colorplas a co-extruded high density polyethylene.
  • Plastic materials including ABS, Acrylic and polycarbonate.
  • Aluminium and polypropylene honeycomb panels.

Our three divisions are supported by an extensive CAD Design Team. We operate Solidworks and Alphacam and have the ability to create bespoke panels via our high quality CAD facilities to suit customer requirements.


Our sites & services

Please visit our websites to check out our products and services or visit the Panel Systems shop to purchase direct.

Panel Systems Products